TY - GEN
T1 - Application of Lean Manufacturing Techniques in a Peruvian Plastic Company
AU - Poves-Calderno, I. G.
AU - Ramirez-Mendoza, J. A.
AU - Nunez-Ponce, V. H.
AU - Alvarez-Merino, J. C.
N1 - Publisher Copyright:
© 2019 IEEE.
PY - 2019/12
Y1 - 2019/12
N2 - This study analyzes the influence of nonfulfillment of orders in a company that produces plastic sheets. The main cause of problems is the long unproductive times during the extrusion process, which decrease the index of the overall equipment effectiveness (OEE). An innovative proposal is presented to address this issue, involving the use of a systematic approach and combining the SMED and preventive maintenance techniques of the lean manufacturing methodology, with the aim of reducing unproductive times to improve the OEE index. To validate the effectiveness of the proposal, the systems were simulated using Arena simulation software and input analyzer, to determine the reduction of unproductive times. Results show that the proposal reduces the unproductive times bh 36.37% and improves the OEE index by 9.02%. This demonstrates the achievement of the objective of the project, which was to maximize the efficiency of the process and reduce the total time of the extrusion process, which will allow the company to fulfill the orders and avoid profit losses.
AB - This study analyzes the influence of nonfulfillment of orders in a company that produces plastic sheets. The main cause of problems is the long unproductive times during the extrusion process, which decrease the index of the overall equipment effectiveness (OEE). An innovative proposal is presented to address this issue, involving the use of a systematic approach and combining the SMED and preventive maintenance techniques of the lean manufacturing methodology, with the aim of reducing unproductive times to improve the OEE index. To validate the effectiveness of the proposal, the systems were simulated using Arena simulation software and input analyzer, to determine the reduction of unproductive times. Results show that the proposal reduces the unproductive times bh 36.37% and improves the OEE index by 9.02%. This demonstrates the achievement of the objective of the project, which was to maximize the efficiency of the process and reduce the total time of the extrusion process, which will allow the company to fulfill the orders and avoid profit losses.
KW - Unproductive times
KW - lean manufacturing
KW - simulation
UR - https://www.scopus.com/pages/publications/85079660893
U2 - 10.1109/IEEM44572.2019.8978813
DO - 10.1109/IEEM44572.2019.8978813
M3 - Contribución a la conferencia
AN - SCOPUS:85079660893
T3 - IEEE International Conference on Industrial Engineering and Engineering Management
SP - 546
EP - 550
BT - 2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019
PB - IEEE Computer Society
T2 - 2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019
Y2 - 15 December 2019 through 18 December 2019
ER -