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Application of Lean Manufacturing Tools to Reduce Downtime in a Small Metalworking Facility

  • Universidad Peruana de Ciencias Aplicadas

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

7 Scopus citations

Abstract

This article analyzes the extensive downtimes found throughout the process of manufacturing metal structures, and how to minimize them in order to increase productivity. The overall process includes welding, beveling, and transfer to the assembly area, the three of which were identified as the most critical, because they have the highest downtimes. This downtime is generated by several factors, among which are a lack of order and cleanliness in the various work stations, and the absence of mechanisms to control production. A proposal was developed to improve the process of manufacturing brick dryer screens using Lean Manufacturing tools such as Kanban and 5'S to reduce downtimes and increase the profitability of the company. The results obtained through a simulation in Arena Software show an overall reduction of downtime by 62%.

Original languageEnglish
Title of host publication2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019
PublisherIEEE Computer Society
Pages551-555
Number of pages5
ISBN (Electronic)9781728138046
DOIs
StatePublished - Dec 2019
Event2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019 - Macao, Macao
Duration: 15 Dec 201918 Dec 2019

Publication series

NameIEEE International Conference on Industrial Engineering and Engineering Management
ISSN (Print)2157-3611
ISSN (Electronic)2157-362X

Conference

Conference2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019
Country/TerritoryMacao
CityMacao
Period15/12/1918/12/19

Keywords

  • 5'S
  • Brick drying screens
  • Kanban
  • Lean Manufacturing
  • beveling
  • simulation

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