Improving Production Process Efficiencies at a Peruvian Company through a Lean Manufacturing Implementation Model

Alexandra Lira-Aquino; Eduardo Miranda-Poccori; Ernesto Altamirano-Flores; Luis Cardenas-Rengifo

doi:10.1145/3494583.3494631

Improving Production Process Efficiencies at a Peruvian Company through a Lean Manufacturing Implementation Model

Alexandra Lira-Aquino
, Eduardo Miranda-Poccori
, Ernesto Altamirano-Flores
, Luis Cardenas-Rengifo

Faculty of Engineering

Universidad Peruana de Ciencias Aplicadas

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

3 Scopus citations

Abstract

One of the most important Peruvian manufacturing industries is footwear since it generates a large contribution to GDP. In fact, this industry is very competitive since customers commonly demand higher quality products at lower prices. Hence, companies must constantly improve their processes to be able to produce more units in less time with better finishes. It has also been reported that one of the most prominent issues facing Small and Medium Enterprises in Perú are poor production processes since their nationwide efficiency rate is set at 46%. This research study focuses on improving a Lean Manufacturing implementation through the application of 5S, Work Standardization, Kanban and TPM (Total Productive Maintenance) at a micro footwear company located in Lima whose main problem is poor production processes. This model will be validated using the Arena Simulation software. The results are an improvement in production efficiency of 55% to 87%. In addition, cycle times were reduced by 68%. and on-time order deliveries increased from 65% to 98%.

Original language	English
Title of host publication	ICIBE 2021 - 2021 7th International Conference on Industrial and Business Engineering
Publisher	Association for Computing Machinery
Pages	117-122
Number of pages	6
ISBN (Electronic)	9781450390644
DOIs	https://doi.org/10.1145/3494583.3494631
State	Published - 27 Sep 2021
Event	7th International Conference on Industrial and Business Engineering, ICIBE 2021 - Virtual, Online, China Duration: 27 Sep 2021 → 29 Sep 2021

Publication series

Name	ACM International Conference Proceeding Series

Conference

Conference	7th International Conference on Industrial and Business Engineering, ICIBE 2021
Country/Territory	China
City	Virtual, Online
Period	27/09/21 → 29/09/21

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

SDG 8 Decent Work and Economic Growth
SDG 9 Industry, Innovation, and Infrastructure

Keywords

5S
Cycle Time
Efficiency
Footwear Industry
Kanban
Lean Manufacturing
TPM
Work Standardization

Access to Document

10.1145/3494583.3494631

Cite this

Lira-Aquino, A., Miranda-Poccori, E., Altamirano-Flores, E., & Cardenas-Rengifo, L. (2021). Improving Production Process Efficiencies at a Peruvian Company through a Lean Manufacturing Implementation Model. In ICIBE 2021 - 2021 7th International Conference on Industrial and Business Engineering (pp. 117-122). (ACM International Conference Proceeding Series). Association for Computing Machinery. https://doi.org/10.1145/3494583.3494631

Lira-Aquino, Alexandra ; Miranda-Poccori, Eduardo ; Altamirano-Flores, Ernesto et al. / Improving Production Process Efficiencies at a Peruvian Company through a Lean Manufacturing Implementation Model. ICIBE 2021 - 2021 7th International Conference on Industrial and Business Engineering. Association for Computing Machinery, 2021. pp. 117-122 (ACM International Conference Proceeding Series).

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abstract = "One of the most important Peruvian manufacturing industries is footwear since it generates a large contribution to GDP. In fact, this industry is very competitive since customers commonly demand higher quality products at lower prices. Hence, companies must constantly improve their processes to be able to produce more units in less time with better finishes. It has also been reported that one of the most prominent issues facing Small and Medium Enterprises in Per{\'u} are poor production processes since their nationwide efficiency rate is set at 46\%. This research study focuses on improving a Lean Manufacturing implementation through the application of 5S, Work Standardization, Kanban and TPM (Total Productive Maintenance) at a micro footwear company located in Lima whose main problem is poor production processes. This model will be validated using the Arena Simulation software. The results are an improvement in production efficiency of 55\% to 87\%. In addition, cycle times were reduced by 68\%. and on-time order deliveries increased from 65\% to 98\%.",

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Lira-Aquino, A, Miranda-Poccori, E, Altamirano-Flores, E & Cardenas-Rengifo, L 2021, Improving Production Process Efficiencies at a Peruvian Company through a Lean Manufacturing Implementation Model. in ICIBE 2021 - 2021 7th International Conference on Industrial and Business Engineering. ACM International Conference Proceeding Series, Association for Computing Machinery, pp. 117-122, 7th International Conference on Industrial and Business Engineering, ICIBE 2021, Virtual, Online, China, 27/09/21. https://doi.org/10.1145/3494583.3494631

Improving Production Process Efficiencies at a Peruvian Company through a Lean Manufacturing Implementation Model. / Lira-Aquino, Alexandra; Miranda-Poccori, Eduardo; Altamirano-Flores, Ernesto et al.
ICIBE 2021 - 2021 7th International Conference on Industrial and Business Engineering. Association for Computing Machinery, 2021. p. 117-122 (ACM International Conference Proceeding Series).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

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T1 - Improving Production Process Efficiencies at a Peruvian Company through a Lean Manufacturing Implementation Model

AU - Lira-Aquino, Alexandra

AU - Miranda-Poccori, Eduardo

AU - Altamirano-Flores, Ernesto

AU - Cardenas-Rengifo, Luis

PY - 2021/9/27

Y1 - 2021/9/27

N2 - One of the most important Peruvian manufacturing industries is footwear since it generates a large contribution to GDP. In fact, this industry is very competitive since customers commonly demand higher quality products at lower prices. Hence, companies must constantly improve their processes to be able to produce more units in less time with better finishes. It has also been reported that one of the most prominent issues facing Small and Medium Enterprises in Perú are poor production processes since their nationwide efficiency rate is set at 46%. This research study focuses on improving a Lean Manufacturing implementation through the application of 5S, Work Standardization, Kanban and TPM (Total Productive Maintenance) at a micro footwear company located in Lima whose main problem is poor production processes. This model will be validated using the Arena Simulation software. The results are an improvement in production efficiency of 55% to 87%. In addition, cycle times were reduced by 68%. and on-time order deliveries increased from 65% to 98%.

AB - One of the most important Peruvian manufacturing industries is footwear since it generates a large contribution to GDP. In fact, this industry is very competitive since customers commonly demand higher quality products at lower prices. Hence, companies must constantly improve their processes to be able to produce more units in less time with better finishes. It has also been reported that one of the most prominent issues facing Small and Medium Enterprises in Perú are poor production processes since their nationwide efficiency rate is set at 46%. This research study focuses on improving a Lean Manufacturing implementation through the application of 5S, Work Standardization, Kanban and TPM (Total Productive Maintenance) at a micro footwear company located in Lima whose main problem is poor production processes. This model will be validated using the Arena Simulation software. The results are an improvement in production efficiency of 55% to 87%. In addition, cycle times were reduced by 68%. and on-time order deliveries increased from 65% to 98%.

KW - 5S

KW - Cycle Time

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KW - Kanban

KW - Lean Manufacturing

KW - TPM

KW - Work Standardization

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M3 - Contribución a la conferencia

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T3 - ACM International Conference Proceeding Series

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BT - ICIBE 2021 - 2021 7th International Conference on Industrial and Business Engineering

PB - Association for Computing Machinery

T2 - 7th International Conference on Industrial and Business Engineering, ICIBE 2021

Y2 - 27 September 2021 through 29 September 2021

ER -

Lira-Aquino A, Miranda-Poccori E, Altamirano-Flores E , Cardenas-Rengifo L. Improving Production Process Efficiencies at a Peruvian Company through a Lean Manufacturing Implementation Model. In ICIBE 2021 - 2021 7th International Conference on Industrial and Business Engineering. Association for Computing Machinery. 2021. p. 117-122. (ACM International Conference Proceeding Series). doi: 10.1145/3494583.3494631

Improving Production Process Efficiencies at a Peruvian Company through a Lean Manufacturing Implementation Model

Abstract

Publication series

Conference

UN SDGs

Keywords

Access to Document

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