Increasing the efficiency of raw material utilization in a food sector SME: A model based on Lean and Industry 4.0 tools

Gerson Ortiz-Matias; Jazmin Zorrilla-Blas; Jhonatan Cabel-Pozo

doi:10.1109/CONIITI68560.2025.11366184

Increasing the efficiency of raw material utilization in a food sector SME: A model based on Lean and Industry 4.0 tools

Gerson Ortiz-Matias
, Jazmin Zorrilla-Blas
, Jhonatan Cabel-Pozo

Universidad Peruana de Ciencias Aplicadas

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

In Peru, most manufacturing companies are classified as micro and small enterprises (MSEs), as is the case in the food sector, where more than 90% of the total industry is microenterprises. However, MSEs face limitations that make it difficult to achieve competitive levels of efficiency, affecting their sustainability. Therefore, the objective of this research is to develop an improvement model to increase the efficiency in the use of raw materials in the production processes of food MSEs, adapted to low-income contexts. The implementation combines the use of Lean tools, mainly Poka-Yoke and TPM, along with Industry 4.0, considering the use of smart sensors. With the implementation of these tools, it is projected to reduce waste to 3.84%, recover 5.57% of raw materials and improve efficiency to 88%.

Original language	English
Title of host publication	2025 11th International Conference on Innovation and Trends in Engineering, CONIITI 2025 - Conference Proceedings
Publisher	Institute of Electrical and Electronics Engineers Inc.
Edition	2025
ISBN (Electronic)	9798331591328
DOIs	https://doi.org/10.1109/CONIITI68560.2025.11366184
State	Published - 2025
Event	11th International Conference on Innovation and Trends in Engineering, CONIITI 2025 - Bogota, Colombia Duration: 1 Oct 2025 → 3 Oct 2025

Conference

Conference	11th International Conference on Innovation and Trends in Engineering, CONIITI 2025
Country/Territory	Colombia
City	Bogota
Period	1/10/25 → 3/10/25

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

SDG 8 Decent Work and Economic Growth
SDG 9 Industry, Innovation, and Infrastructure

Keywords

Industry 4.0
Poka-Yoke
Process-efficiency
TPM
waste-reduction

Access to Document

10.1109/CONIITI68560.2025.11366184

Cite this

Ortiz-Matias, G., Zorrilla-Blas, J., & Cabel-Pozo, J. (2025). Increasing the efficiency of raw material utilization in a food sector SME: A model based on Lean and Industry 4.0 tools. In 2025 11th International Conference on Innovation and Trends in Engineering, CONIITI 2025 - Conference Proceedings (2025 ed.). Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/CONIITI68560.2025.11366184

Ortiz-Matias, Gerson ; Zorrilla-Blas, Jazmin ; Cabel-Pozo, Jhonatan. / Increasing the efficiency of raw material utilization in a food sector SME : A model based on Lean and Industry 4.0 tools. 2025 11th International Conference on Innovation and Trends in Engineering, CONIITI 2025 - Conference Proceedings. 2025. ed. Institute of Electrical and Electronics Engineers Inc., 2025.

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abstract = "In Peru, most manufacturing companies are classified as micro and small enterprises (MSEs), as is the case in the food sector, where more than 90\% of the total industry is microenterprises. However, MSEs face limitations that make it difficult to achieve competitive levels of efficiency, affecting their sustainability. Therefore, the objective of this research is to develop an improvement model to increase the efficiency in the use of raw materials in the production processes of food MSEs, adapted to low-income contexts. The implementation combines the use of Lean tools, mainly Poka-Yoke and TPM, along with Industry 4.0, considering the use of smart sensors. With the implementation of these tools, it is projected to reduce waste to 3.84\%, recover 5.57\% of raw materials and improve efficiency to 88\%.",

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author = "Gerson Ortiz-Matias and Jazmin Zorrilla-Blas and Jhonatan Cabel-Pozo",

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Ortiz-Matias, G, Zorrilla-Blas, J & Cabel-Pozo, J 2025, Increasing the efficiency of raw material utilization in a food sector SME: A model based on Lean and Industry 4.0 tools. in 2025 11th International Conference on Innovation and Trends in Engineering, CONIITI 2025 - Conference Proceedings. 2025 edn, Institute of Electrical and Electronics Engineers Inc., 11th International Conference on Innovation and Trends in Engineering, CONIITI 2025, Bogota, Colombia, 1/10/25. https://doi.org/10.1109/CONIITI68560.2025.11366184

Increasing the efficiency of raw material utilization in a food sector SME: A model based on Lean and Industry 4.0 tools. / Ortiz-Matias, Gerson; Zorrilla-Blas, Jazmin; Cabel-Pozo, Jhonatan.
2025 11th International Conference on Innovation and Trends in Engineering, CONIITI 2025 - Conference Proceedings. 2025. ed. Institute of Electrical and Electronics Engineers Inc., 2025.

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Increasing the efficiency of raw material utilization in a food sector SME

T2 - 11th International Conference on Innovation and Trends in Engineering, CONIITI 2025

AU - Ortiz-Matias, Gerson

AU - Zorrilla-Blas, Jazmin

AU - Cabel-Pozo, Jhonatan

PY - 2025

Y1 - 2025

N2 - In Peru, most manufacturing companies are classified as micro and small enterprises (MSEs), as is the case in the food sector, where more than 90% of the total industry is microenterprises. However, MSEs face limitations that make it difficult to achieve competitive levels of efficiency, affecting their sustainability. Therefore, the objective of this research is to develop an improvement model to increase the efficiency in the use of raw materials in the production processes of food MSEs, adapted to low-income contexts. The implementation combines the use of Lean tools, mainly Poka-Yoke and TPM, along with Industry 4.0, considering the use of smart sensors. With the implementation of these tools, it is projected to reduce waste to 3.84%, recover 5.57% of raw materials and improve efficiency to 88%.

AB - In Peru, most manufacturing companies are classified as micro and small enterprises (MSEs), as is the case in the food sector, where more than 90% of the total industry is microenterprises. However, MSEs face limitations that make it difficult to achieve competitive levels of efficiency, affecting their sustainability. Therefore, the objective of this research is to develop an improvement model to increase the efficiency in the use of raw materials in the production processes of food MSEs, adapted to low-income contexts. The implementation combines the use of Lean tools, mainly Poka-Yoke and TPM, along with Industry 4.0, considering the use of smart sensors. With the implementation of these tools, it is projected to reduce waste to 3.84%, recover 5.57% of raw materials and improve efficiency to 88%.

KW - Industry 4.0

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KW - Process-efficiency

KW - TPM

KW - waste-reduction

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DO - 10.1109/CONIITI68560.2025.11366184

M3 - Contribución a la conferencia

AN - SCOPUS:105033940423

BT - 2025 11th International Conference on Innovation and Trends in Engineering, CONIITI 2025 - Conference Proceedings

PB - Institute of Electrical and Electronics Engineers Inc.

Y2 - 1 October 2025 through 3 October 2025

ER -

Ortiz-Matias G, Zorrilla-Blas J, Cabel-Pozo J. Increasing the efficiency of raw material utilization in a food sector SME: A model based on Lean and Industry 4.0 tools. In 2025 11th International Conference on Innovation and Trends in Engineering, CONIITI 2025 - Conference Proceedings. 2025 ed. Institute of Electrical and Electronics Engineers Inc. 2025 doi: 10.1109/CONIITI68560.2025.11366184

Increasing the efficiency of raw material utilization in a food sector SME: A model based on Lean and Industry 4.0 tools

Abstract

Conference

UN SDGs

Keywords

Access to Document

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