Incremento de la productividad en el proceso de confección bajo la metodología SMED de Lean Manufacturing

Shantall Fuentes; Katherine Torres; Carlos Cespedes; Carlos Torres-Sifuentes; Mercedes Cano; Carlos Raymundo; Francisco Dominguez

Incremento de la productividad en el proceso de confección bajo la metodología SMED de Lean Manufacturing

Translated title of the contribution: Increased Productivity in the Garment Manufacturing Process using the SMED Methodology of Lean Manufacturing

Shantall Fuentes
, Katherine Torres
, Carlos Cespedes
, Carlos Torres-Sifuentes
, Mercedes Cano
, Carlos Raymundo
, Francisco Dominguez

Faculty of Engineering

Universidad Peruana de Ciencias Aplicadas
Universidad Rey Juan Carlos

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

1 Scopus citations

Abstract

Increasing productivity in companies improves operational efficiency and quality. An OEE level below 65% represents low effectiveness and high downtime in the production line. The objective of this article is to increase productivity levels in a Peruvian microenterprise in the textile and garment sector, which achieved an OEE of 31% in its last period compared to an international standard of 75%. Previous studies applied various solutions to increase productivity levels. The main tools used were Single Minute Exchange of Die (SMED), 5S, and Six Sigma from Lean Manufacturing. They managed to increase the productivity index from 0.38 to 1.16 and reduced the defect processes from 13.12% to 4.23%. They decreased downtime that caused significant delays by transforming them into parallel activities, increasing the production capacity from 4 units per day. However, these solutions were implemented in micro-garment manufacturing companies. The motivation was to implement these tools in the production of hand luggage for the armed forces. The SMED tool was applied to eliminate downtime and increase productivity, reducing production costs using minimal resources. The validation was confirmed through a case study, which resulted in a 51% increase in productivity and an OEE of 86%. It was concluded that the implementation of the SMED tool reduces downtime during the garment manufacturing process.

Translated title of the contribution	Increased Productivity in the Garment Manufacturing Process using the SMED Methodology of Lean Manufacturing
Original language	Spanish
Title of host publication	Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology
Subtitle of host publication	Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023
Editors	Maria M. Larrondo Petrie, Jose Texier, Rodolfo Andres Rivas Matta
Publisher	Latin American and Caribbean Consortium of Engineering Institutions
ISBN (Electronic)	9786289520743
State	Published - 2023
Event	21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023 - Buenos Aires, Argentina Duration: 19 Jul 2023 → 21 Jul 2023

Publication series

Name	Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
Volume	2023-July
ISSN (Electronic)	2414-6390

Conference

Conference	21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023
Country/Territory	Argentina
City	Buenos Aires
Period	19/07/23 → 21/07/23

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

SDG 8 Decent Work and Economic Growth
SDG 9 Industry, Innovation, and Infrastructure

Cite this

Fuentes, S., Torres, K., Cespedes, C., Torres-Sifuentes, C., Cano, M., Raymundo, C., & Dominguez, F. (2023). Incremento de la productividad en el proceso de confección bajo la metodología SMED de Lean Manufacturing. In M. M. Larrondo Petrie, J. Texier, & R. A. R. Matta (Eds.), Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023 (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology; Vol. 2023-July). Latin American and Caribbean Consortium of Engineering Institutions.

Fuentes, Shantall ; Torres, Katherine ; Cespedes, Carlos et al. / Incremento de la productividad en el proceso de confección bajo la metodología SMED de Lean Manufacturing. Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. editor / Maria M. Larrondo Petrie ; Jose Texier ; Rodolfo Andres Rivas Matta. Latin American and Caribbean Consortium of Engineering Institutions, 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology).

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title = "Incremento de la productividad en el proceso de confecci{\'o}n bajo la metodolog{\'i}a SMED de Lean Manufacturing",

abstract = "Increasing productivity in companies improves operational efficiency and quality. An OEE level below 65\% represents low effectiveness and high downtime in the production line. The objective of this article is to increase productivity levels in a Peruvian microenterprise in the textile and garment sector, which achieved an OEE of 31\% in its last period compared to an international standard of 75\%. Previous studies applied various solutions to increase productivity levels. The main tools used were Single Minute Exchange of Die (SMED), 5S, and Six Sigma from Lean Manufacturing. They managed to increase the productivity index from 0.38 to 1.16 and reduced the defect processes from 13.12\% to 4.23\%. They decreased downtime that caused significant delays by transforming them into parallel activities, increasing the production capacity from 4 units per day. However, these solutions were implemented in micro-garment manufacturing companies. The motivation was to implement these tools in the production of hand luggage for the armed forces. The SMED tool was applied to eliminate downtime and increase productivity, reducing production costs using minimal resources. The validation was confirmed through a case study, which resulted in a 51\% increase in productivity and an OEE of 86\%. It was concluded that the implementation of the SMED tool reduces downtime during the garment manufacturing process.",

keywords = "OEE, SMED, garment manufacturing, microenterprise, productivity, textile",

author = "Shantall Fuentes and Katherine Torres and Carlos Cespedes and Carlos Torres-Sifuentes and Mercedes Cano and Carlos Raymundo and Francisco Dominguez",

note = "Publisher Copyright: {\textcopyright} 2023 Latin American and Caribbean Consortium of Engineering Institutions. All rights reserved.; 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023 ; Conference date: 19-07-2023 Through 21-07-2023",

year = "2023",

language = "Espa{\~n}ol",

series = "Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology",

publisher = "Latin American and Caribbean Consortium of Engineering Institutions",

editor = "\{Larrondo Petrie\}, \{Maria M.\} and Jose Texier and Matta, \{Rodolfo Andres Rivas\}",

booktitle = "Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology",

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Fuentes, S, Torres, K, Cespedes, C , Torres-Sifuentes, C , Cano, M , Raymundo, C & Dominguez, F 2023, Incremento de la productividad en el proceso de confección bajo la metodología SMED de Lean Manufacturing. in MM Larrondo Petrie, J Texier & RAR Matta (eds), Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology, vol. 2023-July, Latin American and Caribbean Consortium of Engineering Institutions, 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023, Buenos Aires, Argentina, 19/07/23.

Incremento de la productividad en el proceso de confección bajo la metodología SMED de Lean Manufacturing. / Fuentes, Shantall; Torres, Katherine; Cespedes, Carlos et al.
Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. ed. / Maria M. Larrondo Petrie; Jose Texier; Rodolfo Andres Rivas Matta. Latin American and Caribbean Consortium of Engineering Institutions, 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology; Vol. 2023-July).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Incremento de la productividad en el proceso de confección bajo la metodología SMED de Lean Manufacturing

AU - Fuentes, Shantall

AU - Torres, Katherine

AU - Cespedes, Carlos

AU - Torres-Sifuentes, Carlos

AU - Cano, Mercedes

AU - Raymundo, Carlos

AU - Dominguez, Francisco

PY - 2023

Y1 - 2023

N2 - Increasing productivity in companies improves operational efficiency and quality. An OEE level below 65% represents low effectiveness and high downtime in the production line. The objective of this article is to increase productivity levels in a Peruvian microenterprise in the textile and garment sector, which achieved an OEE of 31% in its last period compared to an international standard of 75%. Previous studies applied various solutions to increase productivity levels. The main tools used were Single Minute Exchange of Die (SMED), 5S, and Six Sigma from Lean Manufacturing. They managed to increase the productivity index from 0.38 to 1.16 and reduced the defect processes from 13.12% to 4.23%. They decreased downtime that caused significant delays by transforming them into parallel activities, increasing the production capacity from 4 units per day. However, these solutions were implemented in micro-garment manufacturing companies. The motivation was to implement these tools in the production of hand luggage for the armed forces. The SMED tool was applied to eliminate downtime and increase productivity, reducing production costs using minimal resources. The validation was confirmed through a case study, which resulted in a 51% increase in productivity and an OEE of 86%. It was concluded that the implementation of the SMED tool reduces downtime during the garment manufacturing process.

AB - Increasing productivity in companies improves operational efficiency and quality. An OEE level below 65% represents low effectiveness and high downtime in the production line. The objective of this article is to increase productivity levels in a Peruvian microenterprise in the textile and garment sector, which achieved an OEE of 31% in its last period compared to an international standard of 75%. Previous studies applied various solutions to increase productivity levels. The main tools used were Single Minute Exchange of Die (SMED), 5S, and Six Sigma from Lean Manufacturing. They managed to increase the productivity index from 0.38 to 1.16 and reduced the defect processes from 13.12% to 4.23%. They decreased downtime that caused significant delays by transforming them into parallel activities, increasing the production capacity from 4 units per day. However, these solutions were implemented in micro-garment manufacturing companies. The motivation was to implement these tools in the production of hand luggage for the armed forces. The SMED tool was applied to eliminate downtime and increase productivity, reducing production costs using minimal resources. The validation was confirmed through a case study, which resulted in a 51% increase in productivity and an OEE of 86%. It was concluded that the implementation of the SMED tool reduces downtime during the garment manufacturing process.

KW - OEE

KW - SMED

KW - garment manufacturing

KW - microenterprise

KW - productivity

KW - textile

UR - https://www.scopus.com/pages/publications/85172406038

M3 - Contribución a la conferencia

AN - SCOPUS:85172406038

T3 - Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology

BT - Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology

A2 - Larrondo Petrie, Maria M.

A2 - Texier, Jose

A2 - Matta, Rodolfo Andres Rivas

PB - Latin American and Caribbean Consortium of Engineering Institutions

T2 - 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023

Y2 - 19 July 2023 through 21 July 2023

ER -

Fuentes S, Torres K, Cespedes C , Torres-Sifuentes C , Cano M , Raymundo C et al. Incremento de la productividad en el proceso de confección bajo la metodología SMED de Lean Manufacturing. In Larrondo Petrie MM, Texier J, Matta RAR, editors, Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology: Leadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023. Latin American and Caribbean Consortium of Engineering Institutions. 2023. (Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology).

Incremento de la productividad en el proceso de confección bajo la metodología SMED de Lean Manufacturing

Abstract

Publication series

Conference

UN SDGs

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