Integration of Quick Response Manufacturing and Lean Manufacturing to increase on-time deliveries in a metal-mechanical company

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

Nowadays, companies sustain their permanence in the market with the satisfaction of their customers, and manufacturing companies, specifically those in the metal-mechanic sector, are no strangers to this. This is due to the fact that they have a method of working to order and a high variability of products with low volume, which leads to failure to meet delivery deadlines. Thus, in the field of industrial engineering, there is a percentage indicator that measures this problem. This is the "On Time Delivery" indicator which, with the efforts reviewed in the literature and success cases, is the most accurate for the analysis. The importance of solving this problem lies in the shortcomings of the models applied without a combined structure such as Quick Response Manufacturing and Lean Manufacturing. In this case study, a current value of 50.10% in orders with on-time delivery of the machining line was determined. This integrated model, post-validation, managed to increase the percentage of on-time deliveries to a final value of 91.07% (includes: final machine availability of 90.17%; Set-up time of 213.35 minutes and Cpk of 1.1651).

Original languageEnglish
Title of host publicationProceedings of the 4th LACCEI International Multiconference on Entrepreneurship, Innovation and Regional Development
Subtitle of host publicationCreating Solutions for a Sustainable Future: Technology-Based Entrepreneurship, LEIRD 2024
EditorsMaria M. Larrondo Petrie, Jose Texier, Rodolfo Andres Rivas Matta
PublisherLatin American and Caribbean Consortium of Engineering Institutions
ISBN (Electronic)9786289661309
DOIs
StatePublished - 2024
Event4th LACCEI International Multiconference on Entrepreneurship, Innovation and Regional Development, LEIRD 2024 - Virtual, Online, Colombia
Duration: 2 Dec 20244 Dec 2024

Publication series

NameProceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
ISSN (Electronic)2414-6390

Conference

Conference4th LACCEI International Multiconference on Entrepreneurship, Innovation and Regional Development, LEIRD 2024
Country/TerritoryColombia
CityVirtual, Online
Period2/12/244/12/24

Keywords

  • Make to Order
  • Manufacturing Systems
  • Quick Response Manufacturing
  • Single Minute Exchange of Die
  • Total Productive Maintenance

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