Lean Management model to improve production efficiency in an MYPE in the textile sector

  • Vannia Candelario-Cordova
  • , Sebastian Chumpitaz-Quispe
  • , Juan Quiroz-Flores

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

1 Scopus citations

Abstract

In Peru, the textile sector represents 6.3% of GDP within the manufacturing sector, being one of the most important in the country. Peru is considered one of the main exporters of organic pima cotton, however, the main problem in the textile sector is low efficiency, with the national average being 50.3%, remaining below the average of other countries such as Colombia (79.12%) India (90%) and Bangladesh (41% to 62%). The causes that generate low efficiency are: disorder in the work area, absence of standardized processes and erroneous preventive maintenance plan. The present study proposes a lean model based on the 5S components, Standardized Work and the autonomous pillar of the TPM, these tools have the objective of reducing the causes presented that cause low efficiency. The present proposed research manages to reduce rework from 13.39% to 7.39%, reaches a 5S authorship level of over 75% and increases production efficiency from 44.78% to 50.3%; With this, a precedent is set that contributes to the increase in the efficiency of the country's textile SMEs.

Original languageEnglish
Title of host publicationProceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology
Subtitle of host publicationLeadership in Education and Innovation in Engineering in the Framework of Global Transformations: Integration and Alliances for Integral Development, LACCEI 2023
EditorsMaria M. Larrondo Petrie, Jose Texier, Rodolfo Andres Rivas Matta
PublisherLatin American and Caribbean Consortium of Engineering Institutions
ISBN (Electronic)9786289520743
StatePublished - 2023
Event21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023 - Buenos Aires, Argentina
Duration: 19 Jul 202321 Jul 2023

Publication series

NameProceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
Volume2023-July
ISSN (Electronic)2414-6390

Conference

Conference21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023
Country/TerritoryArgentina
CityBuenos Aires
Period19/07/2321/07/23

Keywords

  • 5S
  • Efficiency
  • Lean Manufacturing
  • Standardized Work
  • TPM

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