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Model to increase process flow efficiency through the use of TPM, SW, SLP tools in a furniture company.

  • Juan Infantes-Arrunategui
  • , Luis Medina-Pisconte
  • , José Alvarez
  • , Iliana Macassi
  • , Orkun Yildiz
  • Universidad Peruana de Ciencias Aplicadas
  • Izmir Democracy University

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

The Peruvian furniture manufacturing industry has faced a sustained decline in operational productivity and competitiveness, a trend that has been intensified by growing market demands, supply chain disruptions, and technological lag. This study addresses the performance gap observed at Huarcaya Group, a medium-sized enterprise dedicated to customized furniture production. The firm exhibits a suboptimal operational efficiency level of 61%, below the national industry benchmark of 67%. The root causes identified through technical, spatial, and economic analysis include poor facility layout, nonexistent preventive maintenance protocols, and the lack of standardized work methods. Drawing from methodologies broadly endorsed in the industrial engineering domain, the study proposes a strategic intervention integrating Systematic Layout Planning (SLP), Total Productive Maintenance (TPM), and Standardized Work (SW). These tools are applied synergistically to reconfigure the physical workspace, enhance asset reliability, and stabilize task execution across operations. Comparative literature demonstrates these methods' effectiveness in similar manufacturing contexts, including automotive, agro-industrial, and light assembly sectors. The proposal aims to elevate the efficiency index to a minimum of 67%, thereby restoring competitive parity and setting a precedent for replicability within similar Peruvian enterprises. The findings are expected to provide empirical insights that reinforce the strategic role of industrial engineering in systemic performance recovery.

Original languageEnglish
Title of host publication2025 11th International Conference on Innovation and Trends in Engineering, CONIITI 2025 - Conference Proceedings
PublisherInstitute of Electrical and Electronics Engineers Inc.
Edition2025
ISBN (Electronic)9798331591328
DOIs
StatePublished - 2025
Event11th International Conference on Innovation and Trends in Engineering, CONIITI 2025 - Bogota, Colombia
Duration: 1 Oct 20253 Oct 2025

Conference

Conference11th International Conference on Innovation and Trends in Engineering, CONIITI 2025
Country/TerritoryColombia
CityBogota
Period1/10/253/10/25

Keywords

  • Efficiency
  • Furniture
  • Productivity
  • SLP
  • Standard Work
  • SW
  • Systematic Layout Planning
  • Total Productive Maintenance
  • TPM

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