TY - GEN
T1 - Process Improvement for the Reduction of Rework Applying TPM and Kaizen in a Company in the Metalworking Sector
AU - Murga-Vasquez, Angel
AU - Valenzuela-Garcia, Jennyfer
AU - Castro-Rangel, Percy
N1 - Publisher Copyright:
© The Author(s), under exclusive license to Springer Nature Switzerland AG 2021.
PY - 2021
Y1 - 2021
N2 - This article shows the implementation of a Lean Manufacturing tools model based on Total Productive Maintenance TPM and Kaizen. The implementation of the TPM and Kaizen tools of the proposed model allowed the reduction of reprocessing rates in the CNC machining line in a company in the metalworking sector. First, an investigation based on success stories has carried out to corroborate that there is a significant relationship between the two tools. Finally, a model based on the TPM and Kaizen tools has proposed, consisting of four stages: system research, planning, implementation, and control. In the implementation stage, the Autonomous Maintenance pillar of the TPM and 5S is included. Indeed, successful results has obtained. Reprocesses decreased by 30% nd Overall Equipment Effectiveness (OEE) from 39.4% initial to 50.7%.
AB - This article shows the implementation of a Lean Manufacturing tools model based on Total Productive Maintenance TPM and Kaizen. The implementation of the TPM and Kaizen tools of the proposed model allowed the reduction of reprocessing rates in the CNC machining line in a company in the metalworking sector. First, an investigation based on success stories has carried out to corroborate that there is a significant relationship between the two tools. Finally, a model based on the TPM and Kaizen tools has proposed, consisting of four stages: system research, planning, implementation, and control. In the implementation stage, the Autonomous Maintenance pillar of the TPM and 5S is included. Indeed, successful results has obtained. Reprocesses decreased by 30% nd Overall Equipment Effectiveness (OEE) from 39.4% initial to 50.7%.
KW - 5S
KW - Kaizen
KW - Lean Manufacturing
KW - Metalworking sector
KW - TPM
UR - https://www.scopus.com/pages/publications/85142274808
U2 - 10.1007/978-3-030-80462-6_41
DO - 10.1007/978-3-030-80462-6_41
M3 - Contribución a la conferencia
AN - SCOPUS:85142274808
SN - 9783030804619
T3 - Lecture Notes in Networks and Systems
SP - 328
EP - 335
BT - Advances in Manufacturing, Production Management and Process Control - Proceedings of the AHFE 2021 Virtual Conferences on Human Aspects of Advanced Manufacturing, Advanced Production Management and Process Control, and Additive Manufacturing, Modeling Systems and 3D Prototyping, 2021
A2 - Trzcielinski, Stefan
A2 - Mrugalska, Beata
A2 - Karwowski, Waldemar
A2 - Rossi, Emilio
A2 - Di Nicolantonio, Massimo
PB - Springer Science and Business Media Deutschland GmbH
T2 - AHFE Conferences on Human Aspects of Advanced Manufacturing, Advanced Production Management and Process Control, and Additive Manufacturing, Modeling Systems and 3D Prototyping, 2021
Y2 - 25 July 2021 through 29 July 2021
ER -