Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector

Jose Romero-Sanchez; Ruby Martinez-Vilchez; Carlos Galvez-Zarate; Carlos Raymundo-Ibanez

doi:10.1109/CONCAPANXXXIX47272.2019.8976988

Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector

Jose Romero-Sanchez
, Ruby Martinez-Vilchez
, Carlos Galvez-Zarate
, Carlos Raymundo-Ibanez

Faculty of Engineering

Universidad Peruana de Ciencias Aplicadas

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

2 Scopus citations

Abstract

The textile sector presents a general problem, due to the increasing introduction of international products (Chinese, Hindu, etc.) due to the low cost of labor and the use of high-tech equipment, this forces companies in the field to improve their productive processes, produce more with less, and reduce costs from the most basic jobs. Therefore, it is proposed to implement the Lean methodology, focusing directly on the optimization of production processes using its various tools and a selection of indicators for monitoring the results. To validate, a case study was carried out in a real company that implemented the different Lean tools and the Kaizen matrix in the dyeing and finishing process, a process that presents a high percentage of defects. This allowed us to effectively reduce the number of reprocesses by a significant 8.14%, which allowed the company to save $ 184,320.42.

Original language	English
Title of host publication	2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019
Publisher	Institute of Electrical and Electronics Engineers Inc.
ISBN (Electronic)	9781728108834
DOIs	https://doi.org/10.1109/CONCAPANXXXIX47272.2019.8976988
State	Published - Nov 2019
Event	39th IEEE Central America and Panama Convention, CONCAPAN 2019 - Guatemala City, Guatemala Duration: 20 Nov 2019 → 22 Nov 2019

Publication series

Name	2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019
Volume	2019-November

Conference

Conference	39th IEEE Central America and Panama Convention, CONCAPAN 2019
Country/Territory	Guatemala
City	Guatemala City
Period	20/11/19 → 22/11/19

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

SDG 7 Affordable and Clean Energy

Keywords

5'S
Kaizen
Lean Manufacturing
Textile Sector

Access to Document

10.1109/CONCAPANXXXIX47272.2019.8976988

Cite this

Romero-Sanchez, J., Martinez-Vilchez, R., Galvez-Zarate, C., & Raymundo-Ibanez, C. (2019). Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector. In 2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019 Article 8976988 (2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019; Vol. 2019-November). Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/CONCAPANXXXIX47272.2019.8976988

Romero-Sanchez, Jose ; Martinez-Vilchez, Ruby ; Galvez-Zarate, Carlos et al. / Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector. 2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019. Institute of Electrical and Electronics Engineers Inc., 2019. (2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019).

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title = "Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector",

abstract = "The textile sector presents a general problem, due to the increasing introduction of international products (Chinese, Hindu, etc.) due to the low cost of labor and the use of high-tech equipment, this forces companies in the field to improve their productive processes, produce more with less, and reduce costs from the most basic jobs. Therefore, it is proposed to implement the Lean methodology, focusing directly on the optimization of production processes using its various tools and a selection of indicators for monitoring the results. To validate, a case study was carried out in a real company that implemented the different Lean tools and the Kaizen matrix in the dyeing and finishing process, a process that presents a high percentage of defects. This allowed us to effectively reduce the number of reprocesses by a significant 8.14\%, which allowed the company to save \$ 184,320.42.",

keywords = "5'S, Kaizen, Lean Manufacturing, Textile Sector",

author = "Jose Romero-Sanchez and Ruby Martinez-Vilchez and Carlos Galvez-Zarate and Carlos Raymundo-Ibanez",

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year = "2019",

month = nov,

doi = "10.1109/CONCAPANXXXIX47272.2019.8976988",

language = "Ingl{\'e}s",

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Romero-Sanchez, J, Martinez-Vilchez, R, Galvez-Zarate, C & Raymundo-Ibanez, C 2019, Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector. in 2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019., 8976988, 2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019, vol. 2019-November, Institute of Electrical and Electronics Engineers Inc., 39th IEEE Central America and Panama Convention, CONCAPAN 2019, Guatemala City, Guatemala, 20/11/19. https://doi.org/10.1109/CONCAPANXXXIX47272.2019.8976988

Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector. / Romero-Sanchez, Jose; Martinez-Vilchez, Ruby; Galvez-Zarate, Carlos et al.
2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019. Institute of Electrical and Electronics Engineers Inc., 2019. 8976988 (2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019; Vol. 2019-November).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector

AU - Romero-Sanchez, Jose

AU - Martinez-Vilchez, Ruby

AU - Galvez-Zarate, Carlos

AU - Raymundo-Ibanez, Carlos

PY - 2019/11

Y1 - 2019/11

N2 - The textile sector presents a general problem, due to the increasing introduction of international products (Chinese, Hindu, etc.) due to the low cost of labor and the use of high-tech equipment, this forces companies in the field to improve their productive processes, produce more with less, and reduce costs from the most basic jobs. Therefore, it is proposed to implement the Lean methodology, focusing directly on the optimization of production processes using its various tools and a selection of indicators for monitoring the results. To validate, a case study was carried out in a real company that implemented the different Lean tools and the Kaizen matrix in the dyeing and finishing process, a process that presents a high percentage of defects. This allowed us to effectively reduce the number of reprocesses by a significant 8.14%, which allowed the company to save $ 184,320.42.

AB - The textile sector presents a general problem, due to the increasing introduction of international products (Chinese, Hindu, etc.) due to the low cost of labor and the use of high-tech equipment, this forces companies in the field to improve their productive processes, produce more with less, and reduce costs from the most basic jobs. Therefore, it is proposed to implement the Lean methodology, focusing directly on the optimization of production processes using its various tools and a selection of indicators for monitoring the results. To validate, a case study was carried out in a real company that implemented the different Lean tools and the Kaizen matrix in the dyeing and finishing process, a process that presents a high percentage of defects. This allowed us to effectively reduce the number of reprocesses by a significant 8.14%, which allowed the company to save $ 184,320.42.

KW - 5'S

KW - Kaizen

KW - Lean Manufacturing

KW - Textile Sector

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ER -

Romero-Sanchez J, Martinez-Vilchez R, Galvez-Zarate C, Raymundo-Ibanez C. Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector. In 2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019. Institute of Electrical and Electronics Engineers Inc. 2019. 8976988. (2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019). doi: 10.1109/CONCAPANXXXIX47272.2019.8976988

Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector

Abstract

Publication series

Conference

UN SDGs

Keywords

Access to Document

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Cite this