Production process optimization model to increase productivity of microenterprises in the industrial chemical sector using 5s and tpm

Leonardo Chancahuana-Palomino; Alondra Ortiz-Licas; Ernesto Altamirano-Flores; Daniel Aderhold

doi:10.1007/978-3-030-55307-4_75

Production process optimization model to increase productivity of microenterprises in the industrial chemical sector using 5s and tpm

Leonardo Chancahuana-Palomino
, Alondra Ortiz-Licas
, Ernesto Altamirano-Flores
, Daniel Aderhold

Faculty of Engineering

Universidad Peruana de Ciencias Aplicadas

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

1 Scopus citations

Abstract

The industrial chemical sector has grown during the last years in the Peruvian market, becoming highly competitive since it represents the second main activity in the manufacturing industry. However, companies belonging to the sector have experienced a decrease in productivity, since it has a lower production rate than other economic sectors. This paper presents a model for increasing the productivity of companies in the sector. For this, the 5S and TPM techniques will be used sequentially. First, 5S techniques are applied to reorder the working area and to create a clean and safe environment for operating personnel. Then, the TPM technique is used to focus on reducing the deficiencies that machines present through preventive maintenance and raise awareness and involve operational personnel in the daily activities of autonomous maintenance. For validation of the model, a simulation with the software Arena is performed. Results show an increase of about 15% in productivity, the cycle time reduces by 14%, the OEE will increase by 24% and daily production by 15% in the paint line.

Original language	English
Title of host publication	Human Interaction, Emerging Technologies and Future Applications III - Proceedings of the 3rd International Conference on Human Interaction and Emerging Technologies
Subtitle of host publication	Future Applications, IHIET 2020
Editors	Tareq Ahram, Redha Taiar, Karine Langlois, Arnaud Choplin
Publisher	Springer
Pages	493-498
Number of pages	6
ISBN (Print)	9783030553067
DOIs	https://doi.org/10.1007/978-3-030-55307-4_75
State	Published - 2021
Event	3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020 - Paris, France Duration: 27 Aug 2020 → 29 Aug 2020

Publication series

Name	Advances in Intelligent Systems and Computing
Volume	1253 AISC
ISSN (Print)	2194-5357
ISSN (Electronic)	2194-5365

Conference

Conference	3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020
Country/Territory	France
City	Paris
Period	27/08/20 → 29/08/20

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

SDG 8 Decent Work and Economic Growth
SDG 9 Industry, Innovation, and Infrastructure

Keywords

5S
Industrial chemical sector
Productivity
TPM

Access to Document

10.1007/978-3-030-55307-4_75

Cite this

Chancahuana-Palomino, L., Ortiz-Licas, A., Altamirano-Flores, E., & Aderhold, D. (2021). Production process optimization model to increase productivity of microenterprises in the industrial chemical sector using 5s and tpm. In T. Ahram, R. Taiar, K. Langlois, & A. Choplin (Eds.), Human Interaction, Emerging Technologies and Future Applications III - Proceedings of the 3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020 (pp. 493-498). (Advances in Intelligent Systems and Computing; Vol. 1253 AISC). Springer. https://doi.org/10.1007/978-3-030-55307-4_75

Chancahuana-Palomino, Leonardo ; Ortiz-Licas, Alondra ; Altamirano-Flores, Ernesto et al. / Production process optimization model to increase productivity of microenterprises in the industrial chemical sector using 5s and tpm. Human Interaction, Emerging Technologies and Future Applications III - Proceedings of the 3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020. editor / Tareq Ahram ; Redha Taiar ; Karine Langlois ; Arnaud Choplin. Springer, 2021. pp. 493-498 (Advances in Intelligent Systems and Computing).

@inproceedings{5d11a5f92d2b499f99d74d77632a50f1,

title = "Production process optimization model to increase productivity of microenterprises in the industrial chemical sector using 5s and tpm",

abstract = "The industrial chemical sector has grown during the last years in the Peruvian market, becoming highly competitive since it represents the second main activity in the manufacturing industry. However, companies belonging to the sector have experienced a decrease in productivity, since it has a lower production rate than other economic sectors. This paper presents a model for increasing the productivity of companies in the sector. For this, the 5S and TPM techniques will be used sequentially. First, 5S techniques are applied to reorder the working area and to create a clean and safe environment for operating personnel. Then, the TPM technique is used to focus on reducing the deficiencies that machines present through preventive maintenance and raise awareness and involve operational personnel in the daily activities of autonomous maintenance. For validation of the model, a simulation with the software Arena is performed. Results show an increase of about 15\% in productivity, the cycle time reduces by 14\%, the OEE will increase by 24\% and daily production by 15\% in the paint line.",

keywords = "5S, Industrial chemical sector, Productivity, TPM",

author = "Leonardo Chancahuana-Palomino and Alondra Ortiz-Licas and Ernesto Altamirano-Flores and Daniel Aderhold",

note = "Publisher Copyright: {\textcopyright} The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG 2021.; 3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020 ; Conference date: 27-08-2020 Through 29-08-2020",

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Chancahuana-Palomino, L, Ortiz-Licas, A, Altamirano-Flores, E & Aderhold, D 2021, Production process optimization model to increase productivity of microenterprises in the industrial chemical sector using 5s and tpm. in T Ahram, R Taiar, K Langlois & A Choplin (eds), Human Interaction, Emerging Technologies and Future Applications III - Proceedings of the 3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020. Advances in Intelligent Systems and Computing, vol. 1253 AISC, Springer, pp. 493-498, 3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020, Paris, France, 27/08/20. https://doi.org/10.1007/978-3-030-55307-4_75

Production process optimization model to increase productivity of microenterprises in the industrial chemical sector using 5s and tpm. / Chancahuana-Palomino, Leonardo; Ortiz-Licas, Alondra; Altamirano-Flores, Ernesto et al.
Human Interaction, Emerging Technologies and Future Applications III - Proceedings of the 3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020. ed. / Tareq Ahram; Redha Taiar; Karine Langlois; Arnaud Choplin. Springer, 2021. p. 493-498 (Advances in Intelligent Systems and Computing; Vol. 1253 AISC).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Production process optimization model to increase productivity of microenterprises in the industrial chemical sector using 5s and tpm

AU - Chancahuana-Palomino, Leonardo

AU - Ortiz-Licas, Alondra

AU - Altamirano-Flores, Ernesto

AU - Aderhold, Daniel

N1 - Publisher Copyright: © The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG 2021.

PY - 2021

Y1 - 2021

N2 - The industrial chemical sector has grown during the last years in the Peruvian market, becoming highly competitive since it represents the second main activity in the manufacturing industry. However, companies belonging to the sector have experienced a decrease in productivity, since it has a lower production rate than other economic sectors. This paper presents a model for increasing the productivity of companies in the sector. For this, the 5S and TPM techniques will be used sequentially. First, 5S techniques are applied to reorder the working area and to create a clean and safe environment for operating personnel. Then, the TPM technique is used to focus on reducing the deficiencies that machines present through preventive maintenance and raise awareness and involve operational personnel in the daily activities of autonomous maintenance. For validation of the model, a simulation with the software Arena is performed. Results show an increase of about 15% in productivity, the cycle time reduces by 14%, the OEE will increase by 24% and daily production by 15% in the paint line.

AB - The industrial chemical sector has grown during the last years in the Peruvian market, becoming highly competitive since it represents the second main activity in the manufacturing industry. However, companies belonging to the sector have experienced a decrease in productivity, since it has a lower production rate than other economic sectors. This paper presents a model for increasing the productivity of companies in the sector. For this, the 5S and TPM techniques will be used sequentially. First, 5S techniques are applied to reorder the working area and to create a clean and safe environment for operating personnel. Then, the TPM technique is used to focus on reducing the deficiencies that machines present through preventive maintenance and raise awareness and involve operational personnel in the daily activities of autonomous maintenance. For validation of the model, a simulation with the software Arena is performed. Results show an increase of about 15% in productivity, the cycle time reduces by 14%, the OEE will increase by 24% and daily production by 15% in the paint line.

KW - 5S

KW - Industrial chemical sector

KW - Productivity

KW - TPM

UR - https://www.scopus.com/pages/publications/85089628360

U2 - 10.1007/978-3-030-55307-4_75

DO - 10.1007/978-3-030-55307-4_75

M3 - Contribución a la conferencia

AN - SCOPUS:85089628360

SN - 9783030553067

T3 - Advances in Intelligent Systems and Computing

SP - 493

EP - 498

BT - Human Interaction, Emerging Technologies and Future Applications III - Proceedings of the 3rd International Conference on Human Interaction and Emerging Technologies

A2 - Ahram, Tareq

A2 - Taiar, Redha

A2 - Langlois, Karine

A2 - Choplin, Arnaud

PB - Springer

T2 - 3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020

Y2 - 27 August 2020 through 29 August 2020

ER -

Chancahuana-Palomino L, Ortiz-Licas A, Altamirano-Flores E , Aderhold D. Production process optimization model to increase productivity of microenterprises in the industrial chemical sector using 5s and tpm. In Ahram T, Taiar R, Langlois K, Choplin A, editors, Human Interaction, Emerging Technologies and Future Applications III - Proceedings of the 3rd International Conference on Human Interaction and Emerging Technologies: Future Applications, IHIET 2020. Springer. 2021. p. 493-498. (Advances in Intelligent Systems and Computing). doi: 10.1007/978-3-030-55307-4_75

Production process optimization model to increase productivity of microenterprises in the industrial chemical sector using 5s and tpm

Abstract

Publication series

Conference

UN SDGs

Keywords

Access to Document

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