Productivity Improvement of a Footwear Manufacturing Company Through Lean Tools

Jose Castillo-Castañeda; Brian Tarazona-Lopez; Claudia Leon-Chavarri; Luis Cardenas

doi:10.1007/978-3-030-80462-6_53

Productivity Improvement of a Footwear Manufacturing Company Through Lean Tools

Jose Castillo-Castañeda
, Brian Tarazona-Lopez
, Claudia Leon-Chavarri
, Luis Cardenas

Faculty of Engineering

Universidad Peruana de Ciencias Aplicadas

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

1 Scopus citations

Abstract

This research focuses on the application of the primary tools in industrial engineering with regards to companies and sectors within a country. This analysis focuses on small and medium enterprises in the footwear sector. Small companies currently form a nucleus in the world economy, and thus, research sources include companies in the footwear sector in Lima, Perú. With the aim of continuous improvement, the objective of this research is to implement and control the processes used by the sector through Lean methodology with the following indicators: optimization of the effective time of operators by 13%, production increment by 20%, and finally reduction in reprocessing by 63%. The impact on work is based on changes in machines, stations, functions, tools, and workshop designs to increase productivity in the footwear industry by 23.62%. Therefore, applying operations as tools is essential to effectively analyze and control production.

Original language	English
Title of host publication	Advances in Manufacturing, Production Management and Process Control - Proceedings of the AHFE 2021 Virtual Conferences on Human Aspects of Advanced Manufacturing, Advanced Production Management and Process Control, and Additive Manufacturing, Modeling Systems and 3D Prototyping, 2021
Editors	Stefan Trzcielinski, Beata Mrugalska, Waldemar Karwowski, Emilio Rossi, Massimo Di Nicolantonio
Publisher	Springer Science and Business Media Deutschland GmbH
Pages	437-445
Number of pages	9
ISBN (Print)	9783030804619
DOIs	https://doi.org/10.1007/978-3-030-80462-6_53
State	Published - 2021
Event	AHFE Conferences on Human Aspects of Advanced Manufacturing, Advanced Production Management and Process Control, and Additive Manufacturing, Modeling Systems and 3D Prototyping, 2021 - Virtual, Online Duration: 25 Jul 2021 → 29 Jul 2021

Publication series

Name	Lecture Notes in Networks and Systems
Volume	274
ISSN (Print)	2367-3370
ISSN (Electronic)	2367-3389

Conference

Conference	AHFE Conferences on Human Aspects of Advanced Manufacturing, Advanced Production Management and Process Control, and Additive Manufacturing, Modeling Systems and 3D Prototyping, 2021
City	Virtual, Online
Period	25/07/21 → 29/07/21

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

SDG 8 Decent Work and Economic Growth
SDG 9 Industry, Innovation, and Infrastructure

Keywords

5s
Footwear
Kaizen
Productivity improvement
SMEs

Access to Document

10.1007/978-3-030-80462-6_53

Cite this

Castillo-Castañeda, J., Tarazona-Lopez, B., Leon-Chavarri, C., & Cardenas, L. (2021). Productivity Improvement of a Footwear Manufacturing Company Through Lean Tools. In S. Trzcielinski, B. Mrugalska, W. Karwowski, E. Rossi, & M. Di Nicolantonio (Eds.), Advances in Manufacturing, Production Management and Process Control - Proceedings of the AHFE 2021 Virtual Conferences on Human Aspects of Advanced Manufacturing, Advanced Production Management and Process Control, and Additive Manufacturing, Modeling Systems and 3D Prototyping, 2021 (pp. 437-445). (Lecture Notes in Networks and Systems; Vol. 274). Springer Science and Business Media Deutschland GmbH. https://doi.org/10.1007/978-3-030-80462-6_53

Castillo-Castañeda, Jose ; Tarazona-Lopez, Brian ; Leon-Chavarri, Claudia et al. / Productivity Improvement of a Footwear Manufacturing Company Through Lean Tools. Advances in Manufacturing, Production Management and Process Control - Proceedings of the AHFE 2021 Virtual Conferences on Human Aspects of Advanced Manufacturing, Advanced Production Management and Process Control, and Additive Manufacturing, Modeling Systems and 3D Prototyping, 2021. editor / Stefan Trzcielinski ; Beata Mrugalska ; Waldemar Karwowski ; Emilio Rossi ; Massimo Di Nicolantonio. Springer Science and Business Media Deutschland GmbH, 2021. pp. 437-445 (Lecture Notes in Networks and Systems).

@inproceedings{e9a2782789dd4b4dadce94bc4e216d54,

title = "Productivity Improvement of a Footwear Manufacturing Company Through Lean Tools",

abstract = "This research focuses on the application of the primary tools in industrial engineering with regards to companies and sectors within a country. This analysis focuses on small and medium enterprises in the footwear sector. Small companies currently form a nucleus in the world economy, and thus, research sources include companies in the footwear sector in Lima, Per{\'u}. With the aim of continuous improvement, the objective of this research is to implement and control the processes used by the sector through Lean methodology with the following indicators: optimization of the effective time of operators by 13\%, production increment by 20\%, and finally reduction in reprocessing by 63\%. The impact on work is based on changes in machines, stations, functions, tools, and workshop designs to increase productivity in the footwear industry by 23.62\%. Therefore, applying operations as tools is essential to effectively analyze and control production.",

keywords = "5s, Footwear, Kaizen, Productivity improvement, SMEs",

author = "Jose Castillo-Casta{\~n}eda and Brian Tarazona-Lopez and Claudia Leon-Chavarri and Luis Cardenas",

note = "Publisher Copyright: {\textcopyright} The Author(s), under exclusive license to Springer Nature Switzerland AG 2021.; AHFE Conferences on Human Aspects of Advanced Manufacturing, Advanced Production Management and Process Control, and Additive Manufacturing, Modeling Systems and 3D Prototyping, 2021 ; Conference date: 25-07-2021 Through 29-07-2021",

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Castillo-Castañeda, J, Tarazona-Lopez, B, Leon-Chavarri, C & Cardenas, L 2021, Productivity Improvement of a Footwear Manufacturing Company Through Lean Tools. in S Trzcielinski, B Mrugalska, W Karwowski, E Rossi & M Di Nicolantonio (eds), Advances in Manufacturing, Production Management and Process Control - Proceedings of the AHFE 2021 Virtual Conferences on Human Aspects of Advanced Manufacturing, Advanced Production Management and Process Control, and Additive Manufacturing, Modeling Systems and 3D Prototyping, 2021. Lecture Notes in Networks and Systems, vol. 274, Springer Science and Business Media Deutschland GmbH, pp. 437-445, AHFE Conferences on Human Aspects of Advanced Manufacturing, Advanced Production Management and Process Control, and Additive Manufacturing, Modeling Systems and 3D Prototyping, 2021, Virtual, Online, 25/07/21. https://doi.org/10.1007/978-3-030-80462-6_53

Productivity Improvement of a Footwear Manufacturing Company Through Lean Tools. / Castillo-Castañeda, Jose; Tarazona-Lopez, Brian; Leon-Chavarri, Claudia et al.
Advances in Manufacturing, Production Management and Process Control - Proceedings of the AHFE 2021 Virtual Conferences on Human Aspects of Advanced Manufacturing, Advanced Production Management and Process Control, and Additive Manufacturing, Modeling Systems and 3D Prototyping, 2021. ed. / Stefan Trzcielinski; Beata Mrugalska; Waldemar Karwowski; Emilio Rossi; Massimo Di Nicolantonio. Springer Science and Business Media Deutschland GmbH, 2021. p. 437-445 (Lecture Notes in Networks and Systems; Vol. 274).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Productivity Improvement of a Footwear Manufacturing Company Through Lean Tools

AU - Castillo-Castañeda, Jose

AU - Tarazona-Lopez, Brian

AU - Leon-Chavarri, Claudia

AU - Cardenas, Luis

N1 - Publisher Copyright: © The Author(s), under exclusive license to Springer Nature Switzerland AG 2021.

PY - 2021

Y1 - 2021

N2 - This research focuses on the application of the primary tools in industrial engineering with regards to companies and sectors within a country. This analysis focuses on small and medium enterprises in the footwear sector. Small companies currently form a nucleus in the world economy, and thus, research sources include companies in the footwear sector in Lima, Perú. With the aim of continuous improvement, the objective of this research is to implement and control the processes used by the sector through Lean methodology with the following indicators: optimization of the effective time of operators by 13%, production increment by 20%, and finally reduction in reprocessing by 63%. The impact on work is based on changes in machines, stations, functions, tools, and workshop designs to increase productivity in the footwear industry by 23.62%. Therefore, applying operations as tools is essential to effectively analyze and control production.

AB - This research focuses on the application of the primary tools in industrial engineering with regards to companies and sectors within a country. This analysis focuses on small and medium enterprises in the footwear sector. Small companies currently form a nucleus in the world economy, and thus, research sources include companies in the footwear sector in Lima, Perú. With the aim of continuous improvement, the objective of this research is to implement and control the processes used by the sector through Lean methodology with the following indicators: optimization of the effective time of operators by 13%, production increment by 20%, and finally reduction in reprocessing by 63%. The impact on work is based on changes in machines, stations, functions, tools, and workshop designs to increase productivity in the footwear industry by 23.62%. Therefore, applying operations as tools is essential to effectively analyze and control production.

KW - 5s

KW - Footwear

KW - Kaizen

KW - Productivity improvement

KW - SMEs

UR - https://www.scopus.com/pages/publications/85124596183

U2 - 10.1007/978-3-030-80462-6_53

DO - 10.1007/978-3-030-80462-6_53

M3 - Contribución a la conferencia

AN - SCOPUS:85124596183

SN - 9783030804619

T3 - Lecture Notes in Networks and Systems

SP - 437

EP - 445

BT - Advances in Manufacturing, Production Management and Process Control - Proceedings of the AHFE 2021 Virtual Conferences on Human Aspects of Advanced Manufacturing, Advanced Production Management and Process Control, and Additive Manufacturing, Modeling Systems and 3D Prototyping, 2021

A2 - Trzcielinski, Stefan

A2 - Mrugalska, Beata

A2 - Karwowski, Waldemar

A2 - Rossi, Emilio

A2 - Di Nicolantonio, Massimo

PB - Springer Science and Business Media Deutschland GmbH

T2 - AHFE Conferences on Human Aspects of Advanced Manufacturing, Advanced Production Management and Process Control, and Additive Manufacturing, Modeling Systems and 3D Prototyping, 2021

Y2 - 25 July 2021 through 29 July 2021

ER -

Castillo-Castañeda J, Tarazona-Lopez B, Leon-Chavarri C, Cardenas L. Productivity Improvement of a Footwear Manufacturing Company Through Lean Tools. In Trzcielinski S, Mrugalska B, Karwowski W, Rossi E, Di Nicolantonio M, editors, Advances in Manufacturing, Production Management and Process Control - Proceedings of the AHFE 2021 Virtual Conferences on Human Aspects of Advanced Manufacturing, Advanced Production Management and Process Control, and Additive Manufacturing, Modeling Systems and 3D Prototyping, 2021. Springer Science and Business Media Deutschland GmbH. 2021. p. 437-445. (Lecture Notes in Networks and Systems). doi: 10.1007/978-3-030-80462-6_53

Productivity Improvement of a Footwear Manufacturing Company Through Lean Tools

Abstract

Publication series

Conference

UN SDGs

Keywords

Access to Document

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