Reduction of Nonconformities in Galvanized Process Using Model Based on Lean Manufacturing Tools

B. N. Farfan-Meza; C. A. Vega-Villasante; F. Maradiegue-Tuesta; J. C. Alvarez-Merino

doi:10.1109/IEEM44572.2019.8978848

Reduction of Nonconformities in Galvanized Process Using Model Based on Lean Manufacturing Tools

B. N. Farfan-Meza
, C. A. Vega-Villasante
, F. Maradiegue-Tuesta
, J. C. Alvarez-Merino

Faculty of Engineering

Universidad Peruana de Ciencias Aplicadas

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

From our analysis of the situation within a manufacturing company in the metal-mechanical sector in Lima, Peru, we found problems due to the noncompliant products index. They originated mostly during the galvanizing process, for which analysis of the current situation was initially developed. To reduce nonconforming products, we designed and implemented a proposal using lean manufacturing tools. Then we validated the attainment of positive results compared to the initial situation. For example, we achieved a 6% reduction of nonconforming products, a 10% decrease in claims, a 6% reduction of reprocessing, and a 0.8% lower percentage of elimination.

Original language	English
Title of host publication	2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019
Publisher	IEEE Computer Society
Pages	1255-1259
Number of pages	5
ISBN (Electronic)	9781728138046
DOIs	https://doi.org/10.1109/IEEM44572.2019.8978848
State	Published - Dec 2019
Event	2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019 - Macao, Macao Duration: 15 Dec 2019 → 18 Dec 2019

Publication series

Name	IEEE International Conference on Industrial Engineering and Engineering Management
ISSN (Print)	2157-3611
ISSN (Electronic)	2157-362X

Conference

Conference	2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019
Country/Territory	Macao
City	Macao
Period	15/12/19 → 18/12/19

Keywords

Hot-Dip Galvanized Coating
Lean Manufacturing
Metal Mechanical
Nonconformities
Process Improvement
Service Level

Access to Document

10.1109/IEEM44572.2019.8978848

Cite this

Farfan-Meza, B. N., Vega-Villasante, C. A., Maradiegue-Tuesta, F., & Alvarez-Merino, J. C. (2019). Reduction of Nonconformities in Galvanized Process Using Model Based on Lean Manufacturing Tools. In 2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019 (pp. 1255-1259). Article 8978848 (IEEE International Conference on Industrial Engineering and Engineering Management). IEEE Computer Society. https://doi.org/10.1109/IEEM44572.2019.8978848

Farfan-Meza, B. N. ; Vega-Villasante, C. A. ; Maradiegue-Tuesta, F. et al. / Reduction of Nonconformities in Galvanized Process Using Model Based on Lean Manufacturing Tools. 2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019. IEEE Computer Society, 2019. pp. 1255-1259 (IEEE International Conference on Industrial Engineering and Engineering Management).

@inproceedings{ecc40e5d0062490bbec36890a8de6750,

title = "Reduction of Nonconformities in Galvanized Process Using Model Based on Lean Manufacturing Tools",

abstract = "From our analysis of the situation within a manufacturing company in the metal-mechanical sector in Lima, Peru, we found problems due to the noncompliant products index. They originated mostly during the galvanizing process, for which analysis of the current situation was initially developed. To reduce nonconforming products, we designed and implemented a proposal using lean manufacturing tools. Then we validated the attainment of positive results compared to the initial situation. For example, we achieved a 6\% reduction of nonconforming products, a 10\% decrease in claims, a 6\% reduction of reprocessing, and a 0.8\% lower percentage of elimination.",

keywords = "Hot-Dip Galvanized Coating, Lean Manufacturing, Metal Mechanical, Nonconformities, Process Improvement, Service Level",

author = "Farfan-Meza, \{B. N.\} and Vega-Villasante, \{C. A.\} and F. Maradiegue-Tuesta and Alvarez-Merino, \{J. C.\}",

note = "Publisher Copyright: {\textcopyright} 2019 IEEE.; 2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019 ; Conference date: 15-12-2019 Through 18-12-2019",

year = "2019",

month = dec,

doi = "10.1109/IEEM44572.2019.8978848",

language = "Ingl{\'e}s",

series = "IEEE International Conference on Industrial Engineering and Engineering Management",

publisher = "IEEE Computer Society",

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booktitle = "2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019",

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Farfan-Meza, BN, Vega-Villasante, CA, Maradiegue-Tuesta, F & Alvarez-Merino, JC 2019, Reduction of Nonconformities in Galvanized Process Using Model Based on Lean Manufacturing Tools. in 2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019., 8978848, IEEE International Conference on Industrial Engineering and Engineering Management, IEEE Computer Society, pp. 1255-1259, 2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019, Macao, Macao, 15/12/19. https://doi.org/10.1109/IEEM44572.2019.8978848

Reduction of Nonconformities in Galvanized Process Using Model Based on Lean Manufacturing Tools. / Farfan-Meza, B. N.; Vega-Villasante, C. A.; Maradiegue-Tuesta, F. et al.
2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019. IEEE Computer Society, 2019. p. 1255-1259 8978848 (IEEE International Conference on Industrial Engineering and Engineering Management).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

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T1 - Reduction of Nonconformities in Galvanized Process Using Model Based on Lean Manufacturing Tools

AU - Farfan-Meza, B. N.

AU - Vega-Villasante, C. A.

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AU - Alvarez-Merino, J. C.

PY - 2019/12

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N2 - From our analysis of the situation within a manufacturing company in the metal-mechanical sector in Lima, Peru, we found problems due to the noncompliant products index. They originated mostly during the galvanizing process, for which analysis of the current situation was initially developed. To reduce nonconforming products, we designed and implemented a proposal using lean manufacturing tools. Then we validated the attainment of positive results compared to the initial situation. For example, we achieved a 6% reduction of nonconforming products, a 10% decrease in claims, a 6% reduction of reprocessing, and a 0.8% lower percentage of elimination.

AB - From our analysis of the situation within a manufacturing company in the metal-mechanical sector in Lima, Peru, we found problems due to the noncompliant products index. They originated mostly during the galvanizing process, for which analysis of the current situation was initially developed. To reduce nonconforming products, we designed and implemented a proposal using lean manufacturing tools. Then we validated the attainment of positive results compared to the initial situation. For example, we achieved a 6% reduction of nonconforming products, a 10% decrease in claims, a 6% reduction of reprocessing, and a 0.8% lower percentage of elimination.

KW - Hot-Dip Galvanized Coating

KW - Lean Manufacturing

KW - Metal Mechanical

KW - Nonconformities

KW - Process Improvement

KW - Service Level

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Farfan-Meza BN, Vega-Villasante CA, Maradiegue-Tuesta F , Alvarez-Merino JC. Reduction of Nonconformities in Galvanized Process Using Model Based on Lean Manufacturing Tools. In 2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019. IEEE Computer Society. 2019. p. 1255-1259. 8978848. (IEEE International Conference on Industrial Engineering and Engineering Management). doi: 10.1109/IEEM44572.2019.8978848

Reduction of Nonconformities in Galvanized Process Using Model Based on Lean Manufacturing Tools

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