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Telecommunications Tower Kits Manufacturing Model Based on Ikea’s Approach to Minimize the Return Due to Missing Parts in a Metalworking Enterprise Kit

  • Katia Lavado
  • , Williams Ramos
  • , Edgard Carvallo
  • , Carlos Raymundo
  • , Francisco Dominguez
  • Universidad Peruana de Ciencias Aplicadas
  • Universidad Rey Juan Carlos

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

1 Scopus citations

Abstract

This article proposes a work method reform in the production line of self-supporting telecommunication towers of a Peruvian metalworking enterprise. The problem raised considers the cost overruns caused by the delivery and dispatch of incomplete tower kits. The main process evaluated is the assembly of tower kits, which presented multiple deficiencies that we analyzed with multiple engineering tools using the eight steps of practical process improvement. We evaluated by a large scale definition the work table in the assembly and stacking of parts, defining by specific zones each part type and profile, and optimizing the total process times so as not to affect the scheduled dispatches. Thus, it is possible to minimize the number of customer returns.

Original languageEnglish
Title of host publicationHuman Systems Engineering and Design II - Proceedings of the 2nd International Conference on Human Systems Engineering and Design
Subtitle of host publicationFuture Trends and Applications, IHSED 2019
EditorsTareq Ahram, Waldemar Karwowski, Stefan Pickl, Redha Taiar
PublisherSpringer Verlag
Pages975-980
Number of pages6
ISBN (Print)9783030279271
DOIs
StatePublished - 2020
Event2nd International Conference on Human Systems Engineering and Design: Future Trends and Applications, IHSED 2019 - Munich, Germany
Duration: 16 Sep 201918 Sep 2019

Publication series

NameAdvances in Intelligent Systems and Computing
Volume1026
ISSN (Print)2194-5357
ISSN (Electronic)2194-5365

Conference

Conference2nd International Conference on Human Systems Engineering and Design: Future Trends and Applications, IHSED 2019
Country/TerritoryGermany
CityMunich
Period16/09/1918/09/19

Keywords

  • IKEA
  • LEGO
  • Manufacturing model
  • Metalworking
  • Telecommunications

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