TY - GEN
T1 - Application of TPM Tools in an Automotive Battery Assembly Line
AU - Castillo-Revelo, A. S.
AU - Manuico-Salas, L. C.
AU - Maradiegue-Tuesta, F.
AU - Alvarez-Merino, J. C.
N1 - Publisher Copyright:
© 2019 IEEE.
PY - 2019/12
Y1 - 2019/12
N2 - This study sets out to increase the overall efficiency of equipment in the automotive battery assembly line by reducing the number of non-compliant products. To this end, the root cause analysis was performed, and it determined that disconformities are caused by the lack of standardization of processes, paucity of working methods, and inadequate maintenance plans. The proposal of this study involves the use of total productive maintenance (TPM) tools as the modal analysis of failures and effects, self-maintenance, and planned maintenance based on reliability-centric maintenance (RCM). The joint use of these tools leads to an increase in the quality of automotive batteries. The application of TPM and RCM is subject to internal and external factors affecting a company. The proposed methodology can be applied to small and medium-sized manufacturing industries with different production lines. As a result of its application, the number of non-compliant batteries was reduced by 30%, machine efficiency increased by 3.00%, and the mean time between failures was reduced by 19.96%.
AB - This study sets out to increase the overall efficiency of equipment in the automotive battery assembly line by reducing the number of non-compliant products. To this end, the root cause analysis was performed, and it determined that disconformities are caused by the lack of standardization of processes, paucity of working methods, and inadequate maintenance plans. The proposal of this study involves the use of total productive maintenance (TPM) tools as the modal analysis of failures and effects, self-maintenance, and planned maintenance based on reliability-centric maintenance (RCM). The joint use of these tools leads to an increase in the quality of automotive batteries. The application of TPM and RCM is subject to internal and external factors affecting a company. The proposed methodology can be applied to small and medium-sized manufacturing industries with different production lines. As a result of its application, the number of non-compliant batteries was reduced by 30%, machine efficiency increased by 3.00%, and the mean time between failures was reduced by 19.96%.
KW - Assembly
KW - Automotive Batteries
KW - Manufacturing
KW - OEE
KW - Quality
KW - Total productive maintenance
UR - https://www.scopus.com/pages/publications/85079683681
U2 - 10.1109/IEEM44572.2019.8978897
DO - 10.1109/IEEM44572.2019.8978897
M3 - Contribución a la conferencia
AN - SCOPUS:85079683681
T3 - IEEE International Conference on Industrial Engineering and Engineering Management
SP - 1199
EP - 1203
BT - 2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019
PB - IEEE Computer Society
T2 - 2019 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2019
Y2 - 15 December 2019 through 18 December 2019
ER -