TY - GEN
T1 - Increased efficiency of a metalworking SME through process redesign using SMED, Poka Yoke and Work Standardization
AU - Huertas-Reyes, Anell
AU - Quispe-Huerta, Stefany
AU - Leon-Chavarri, Claudia
AU - Velasquez-Costa, José
N1 - Publisher Copyright:
© 2022 Latin American and Caribbean Consortium of Engineering Institutions. All rights reserved.
PY - 2022
Y1 - 2022
N2 - After the difficult period during the year 2020, the metal-mechanic sector has been characterized by its high participation in the Peruvian GDP. However, by not having established working methods, productivity in the production process is affected and in comparison, at national level, companies in other sectors have an efficiency greater than 80% in their processes, which generates an increase in competition. This article intends to incorporate to the literature through the combination of Lean Manufacturing tools: The SMED tool will be used for the reduction of Set Up times; Poka Yoke, to avoid human errors through a mold that will prevent defects in the bending machine and through the standardization of work, to establish best practices in the various manufacturing processes of metal racks. The main result of this proposal is the reduction of man-hours lost in non-value generating activities to increase efficiency in the analyzed processes of the organization.
AB - After the difficult period during the year 2020, the metal-mechanic sector has been characterized by its high participation in the Peruvian GDP. However, by not having established working methods, productivity in the production process is affected and in comparison, at national level, companies in other sectors have an efficiency greater than 80% in their processes, which generates an increase in competition. This article intends to incorporate to the literature through the combination of Lean Manufacturing tools: The SMED tool will be used for the reduction of Set Up times; Poka Yoke, to avoid human errors through a mold that will prevent defects in the bending machine and through the standardization of work, to establish best practices in the various manufacturing processes of metal racks. The main result of this proposal is the reduction of man-hours lost in non-value generating activities to increase efficiency in the analyzed processes of the organization.
KW - Poka Yoke
KW - Productivity
KW - SMED
KW - Set Up time
KW - metalworking
KW - work standardization
UR - https://www.scopus.com/pages/publications/85150739118
U2 - 10.18687/LEIRD2022.1.1.69
DO - 10.18687/LEIRD2022.1.1.69
M3 - Contribución a la conferencia
AN - SCOPUS:85150739118
T3 - Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
BT - Proceedings of the 2nd LACCEI International Multiconference on Entrepreneurship, Innovation and Regional Development
A2 - Larrondo Petrie, Maria M.
A2 - Texier, Jose
A2 - Matta, Rodolfo Andres Rivas
PB - Latin American and Caribbean Consortium of Engineering Institutions
T2 - 2nd LACCEI International Multiconference on Entrepreneurship, Innovation and Regional Development, LEIRD 2022
Y2 - 6 December 2022 through 7 December 2022
ER -