Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector

Jose Romero-Sanchez; Ruby Martinez-Vilchez; Carlos Galvez-Zarate; Carlos Raymundo-Ibanez

doi:10.1109/CONCAPANXXXIX47272.2019.8976988

Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector

Jose Romero-Sanchez
, Ruby Martinez-Vilchez
, Carlos Galvez-Zarate
, Carlos Raymundo-Ibanez

Facultad de Ingeniería

Universidad Peruana de Ciencias Aplicadas

Producción científica: Capítulo del libro/informe/acta de congreso › Contribución a la conferencia › revisión exhaustiva

2 Citas (Scopus)

Resumen

The textile sector presents a general problem, due to the increasing introduction of international products (Chinese, Hindu, etc.) due to the low cost of labor and the use of high-tech equipment, this forces companies in the field to improve their productive processes, produce more with less, and reduce costs from the most basic jobs. Therefore, it is proposed to implement the Lean methodology, focusing directly on the optimization of production processes using its various tools and a selection of indicators for monitoring the results. To validate, a case study was carried out in a real company that implemented the different Lean tools and the Kaizen matrix in the dyeing and finishing process, a process that presents a high percentage of defects. This allowed us to effectively reduce the number of reprocesses by a significant 8.14%, which allowed the company to save $ 184,320.42.

Idioma original	Inglés
Título de la publicación alojada	2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019
Editorial	Institute of Electrical and Electronics Engineers Inc.
ISBN (versión digital)	9781728108834
DOI	https://doi.org/10.1109/CONCAPANXXXIX47272.2019.8976988
Estado	Publicada - nov. 2019
Evento	39th IEEE Central America and Panama Convention, CONCAPAN 2019 - Guatemala City, Guatemala Duración: 20 nov. 2019 → 22 nov. 2019

Serie de la publicación

Nombre	2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019
Volumen	2019-November

Conferencia

Conferencia	39th IEEE Central America and Panama Convention, CONCAPAN 2019
País/Territorio	Guatemala
Ciudad	Guatemala City
Período	20/11/19 → 22/11/19

ODS de las Naciones Unidas

Este resultado contribuye a los siguientes Objetivos de Desarrollo Sostenible

ODS 7: Energía asequible y no contaminante

Acceder al documento

10.1109/CONCAPANXXXIX47272.2019.8976988

Otros archivos y enlaces

Enlace a la publicación en Scopus

Citar esto

Romero-Sanchez, J., Martinez-Vilchez, R., Galvez-Zarate, C., & Raymundo-Ibanez, C. (2019). Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector. En 2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019 Artículo 8976988 (2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019; Vol. 2019-November). Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/CONCAPANXXXIX47272.2019.8976988

Romero-Sanchez, Jose ; Martinez-Vilchez, Ruby ; Galvez-Zarate, Carlos et al. / Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector. 2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019. Institute of Electrical and Electronics Engineers Inc., 2019. (2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019).

@inproceedings{44ee338cb14e4e29adb94945bc0c52c1,

title = "Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector",

abstract = "The textile sector presents a general problem, due to the increasing introduction of international products (Chinese, Hindu, etc.) due to the low cost of labor and the use of high-tech equipment, this forces companies in the field to improve their productive processes, produce more with less, and reduce costs from the most basic jobs. Therefore, it is proposed to implement the Lean methodology, focusing directly on the optimization of production processes using its various tools and a selection of indicators for monitoring the results. To validate, a case study was carried out in a real company that implemented the different Lean tools and the Kaizen matrix in the dyeing and finishing process, a process that presents a high percentage of defects. This allowed us to effectively reduce the number of reprocesses by a significant 8.14\%, which allowed the company to save \$ 184,320.42.",

keywords = "5'S, Kaizen, Lean Manufacturing, Textile Sector",

author = "Jose Romero-Sanchez and Ruby Martinez-Vilchez and Carlos Galvez-Zarate and Carlos Raymundo-Ibanez",

note = "Publisher Copyright: {\textcopyright} 2019 IEEE.; 39th IEEE Central America and Panama Convention, CONCAPAN 2019 ; Conference date: 20-11-2019 Through 22-11-2019",

year = "2019",

month = nov,

doi = "10.1109/CONCAPANXXXIX47272.2019.8976988",

language = "Ingl{\'e}s",

series = "2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019",

publisher = "Institute of Electrical and Electronics Engineers Inc.",

booktitle = "2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019",

}

Romero-Sanchez, J, Martinez-Vilchez, R, Galvez-Zarate, C & Raymundo-Ibanez, C 2019, Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector. En 2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019., 8976988, 2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019, vol. 2019-November, Institute of Electrical and Electronics Engineers Inc., 39th IEEE Central America and Panama Convention, CONCAPAN 2019, Guatemala City, Guatemala, 20/11/19. https://doi.org/10.1109/CONCAPANXXXIX47272.2019.8976988

Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector. / Romero-Sanchez, Jose; Martinez-Vilchez, Ruby; Galvez-Zarate, Carlos et al.
2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019. Institute of Electrical and Electronics Engineers Inc., 2019. 8976988 (2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019; Vol. 2019-November).

Producción científica: Capítulo del libro/informe/acta de congreso › Contribución a la conferencia › revisión exhaustiva

TY - GEN

T1 - Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector

AU - Romero-Sanchez, Jose

AU - Martinez-Vilchez, Ruby

AU - Galvez-Zarate, Carlos

AU - Raymundo-Ibanez, Carlos

PY - 2019/11

Y1 - 2019/11

N2 - The textile sector presents a general problem, due to the increasing introduction of international products (Chinese, Hindu, etc.) due to the low cost of labor and the use of high-tech equipment, this forces companies in the field to improve their productive processes, produce more with less, and reduce costs from the most basic jobs. Therefore, it is proposed to implement the Lean methodology, focusing directly on the optimization of production processes using its various tools and a selection of indicators for monitoring the results. To validate, a case study was carried out in a real company that implemented the different Lean tools and the Kaizen matrix in the dyeing and finishing process, a process that presents a high percentage of defects. This allowed us to effectively reduce the number of reprocesses by a significant 8.14%, which allowed the company to save $ 184,320.42.

AB - The textile sector presents a general problem, due to the increasing introduction of international products (Chinese, Hindu, etc.) due to the low cost of labor and the use of high-tech equipment, this forces companies in the field to improve their productive processes, produce more with less, and reduce costs from the most basic jobs. Therefore, it is proposed to implement the Lean methodology, focusing directly on the optimization of production processes using its various tools and a selection of indicators for monitoring the results. To validate, a case study was carried out in a real company that implemented the different Lean tools and the Kaizen matrix in the dyeing and finishing process, a process that presents a high percentage of defects. This allowed us to effectively reduce the number of reprocesses by a significant 8.14%, which allowed the company to save $ 184,320.42.

KW - 5'S

KW - Kaizen

KW - Lean Manufacturing

KW - Textile Sector

UR - https://www.scopus.com/pages/publications/85084958771

U2 - 10.1109/CONCAPANXXXIX47272.2019.8976988

DO - 10.1109/CONCAPANXXXIX47272.2019.8976988

M3 - Contribución a la conferencia

AN - SCOPUS:85084958771

T3 - 2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019

BT - 2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019

PB - Institute of Electrical and Electronics Engineers Inc.

T2 - 39th IEEE Central America and Panama Convention, CONCAPAN 2019

Y2 - 20 November 2019 through 22 November 2019

ER -

Romero-Sanchez J, Martinez-Vilchez R, Galvez-Zarate C, Raymundo-Ibanez C. Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector. En 2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019. Institute of Electrical and Electronics Engineers Inc. 2019. 8976988. (2019 IEEE 39th Central America and Panama Convention, CONCAPAN 2019). doi: 10.1109/CONCAPANXXXIX47272.2019.8976988

Process management model in dry cleaning and fabric finishes applying Lean Manufacturing and Kaizen matrix for the textile sector

Resumen

Serie de la publicación

Conferencia

ODS de las Naciones Unidas

Acceder al documento

Otros archivos y enlaces

Huella

Citar esto