TY - GEN
T1 - Production management model under the Lean approach to reduce the waste rate in the manufacturing process of SMEs in the ceramic sector
AU - Huaman-Vargas, Rosa
AU - Yamir-Cubas, Melvin
AU - Quiroz-Flores, Juan
N1 - Publisher Copyright:
© 2023 Latin American and Caribbean Consortium of Engineering Institutions. All rights reserved.
PY - 2023
Y1 - 2023
N2 - Ceramic manufacturing plants base their operations around continuous and automated production, prioritizing the proper maintenance of machines to avoid production losses. In this sense, this research focuses on reducing defective products since it generates the greatest economic loss in the case study. For this purpose, a production management model based on TPM and SMED tools is proposed, contributing to the increase of availability and reduction of the mean time between machinery failures. Finally, the results are validated based on the line production, which represents 33.55% of the monetary value. Finally, the proposed model manages to decrease the set-up time and increase the availability of machinery to 32.31% and 88.4%, respectively, obtaining as a critical result the reduction of defective products from 5.44% to 1.97%, allowing access to a high level of competition in its sector and a decrease in operating cost overruns.
AB - Ceramic manufacturing plants base their operations around continuous and automated production, prioritizing the proper maintenance of machines to avoid production losses. In this sense, this research focuses on reducing defective products since it generates the greatest economic loss in the case study. For this purpose, a production management model based on TPM and SMED tools is proposed, contributing to the increase of availability and reduction of the mean time between machinery failures. Finally, the results are validated based on the line production, which represents 33.55% of the monetary value. Finally, the proposed model manages to decrease the set-up time and increase the availability of machinery to 32.31% and 88.4%, respectively, obtaining as a critical result the reduction of defective products from 5.44% to 1.97%, allowing access to a high level of competition in its sector and a decrease in operating cost overruns.
KW - defective products
KW - Lean manufacturing
KW - OEE
KW - preventive maintenance
KW - SMED
KW - TPM
UR - https://www.scopus.com/pages/publications/85172374250
M3 - Contribución a la conferencia
AN - SCOPUS:85172374250
T3 - Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
BT - Proceedings of the 21st LACCEI International Multi-Conference for Engineering, Education and Technology
A2 - Larrondo Petrie, Maria M.
A2 - Texier, Jose
A2 - Matta, Rodolfo Andres Rivas
PB - Latin American and Caribbean Consortium of Engineering Institutions
T2 - 21st LACCEI International Multi-Conference for Engineering, Education and Technology, LACCEI 2023
Y2 - 19 July 2023 through 21 July 2023
ER -